Corresponding author: Sergey I. Porollo ( porollo@ippe.ru ) Academic editor: Yury Korovin
© 2019 Sergey N. Ivanov, Sergey I. Porollo, Yury D. Baranaev, Vladimir F. Timofeev, Yury V. Kharizomenov.
This is an open access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.
Citation:
Ivanov SN, Porollo SI, Baranaev YD, Timofeev VF, Kharizomenov YV (2019) Corrosion tests in water of fuel elements irradiated in the world’s first NPP reactor. Nuclear Energy and Technology 5(4): 337-343. https://doi.org/10.3897/nucet.5.48427
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Spent nuclear fuel (SNF) storage in reactor spent fuel pools (SFP) is one of the crucial stages of SNF management technology: it requires special measures to ensure nuclear and radiation safety. During long-term storage in water-filled SFPs, leak-tight canisters in which SFAs are usually placed can become unsealed, which will result in the development of corrosion processes in the fuel element (FE) claddings.
We studied fragments of spent fuel elements of the AM reactor of the World’s First NPP during their long exposure in the aqueous medium. The aim of the study was to obtain experimental data on the corrosion changes in the FE claddings and fuel composition during storage as well as on the release of radioactive fission products from them. For the study, a laboratory facility for exposing fuel elements in the water was developed and experimental fragments of fuel elements were made. The study was carried out in the hot chamber of the SSC RF-IPPE. The change in the activity of the water was estimated by the γ-dose rate from the selected water sample. The diameter measurements and metallographic studies were carried out in various sections of FE fragments.
Corrosion tests were carried out on fragments of spent fuel elements of the AM reactor of the World’s First NPP that were stored for a long time (more than 50 years – FEs with U-Mo fuel and ~ 20 years – FEs with UO2 fuel) using standard technology – first in SFP canisters filled with water and then in dry canisters in the air. Placing the fuel elements in the water did not lead to through damage to the FE claddings and a significant change in the size (diameter) of the outer cladding. Metallographic studies of the FE fragments after the corrosion tests showed the presence of intergranular and local frontal corrosion on the surface of the claddings, the depth of which exceeded the depth of the cladding corrosion defects before testing. The rate of radionuclide release from the fuel composition was estimated by the γ-dose rate of water samples taken from the glasses with FE fragments. Throughout the test period, the dose rate of water samples from the glasses with defect-free FEs remained constant. The dose rate from water samples taken from the glasses with the FE fragments with an artificial defect grew during storage.
Fuel pin, fuel assembly (FA), spent fuel assembly (SFA), corrosion, defect, aquatic environment, artificial defect, fuel composition, metallographic studies, γ-dose rate, material microstructure, fuel element (FE) claddings, Bilibino NPP
The fuel assemblies (FA) of the EGP-6 reactor at the Bilibino NPP after irradiation are placed in sealed steel canisters, which are then stored for a long time in the water of the spent fuel pool.
In accordance with current regulatory requirements (
When water flows from the pool into the unsealed dry canisters, corrosion of the steel claddings of tubular fuel elements begins. This can lead to the appearance of through defects in the claddings, leaching of the fuel composition from the fuel elements and radioactive contamination of the pool water. Quantitative estimates of the rate of this process without the corresponding experimental data are very approximate. Since studies of this kind on the fuel elements of the Bilibino NPP are extremely difficult, analogous fuel elements of the reactor of the World’s First NPP reactor were used.
The study was carried out in the hot chamber of the SSC RF-IPPE. The purpose of the study was to obtain data on the behavior of irradiated fuel elements in the water for predictive estimates of the release of radioactive products from fuel elements of the EGP-6 reactor at the Bilibino NPP.
The fuel elements of the World’s First NPP reactor have two coaxially arranged cylindrical claddings made of 1X18H9T stainless steel, between which there is a fuel composition consisting of fuel particles dispersed into a magnesium matrix. The fuel compositions used were U-Mo+Mg or uranium dioxide (UO2+Mg). To compensate for axial deformations of the claddings and space the fuel elements in graphite bushings, transverse corrugations 0.3 mm high were applied to the outer claddings of fuel elements containing U-Mo+Mg fuel at a distance of 26 mm. There were no transverse corrugations on the claddings of fuel elements containing uranium dioxide fuel.
The length of the active part of the fuel elements was 1700 mm, the total length was 1885 mm. The outer diameter and thickness of the outer claddings of the fuel elements were 14.0 and 0.2 mm, and of the inner cladding were 9.0 and 0.4 mm, respectively (
The fuel assembly (FA) of the AM reactor consisted of interconnected graphite bushings, in which a central downtake tube with a diameter of 15 mm and four annular fuel elements were located, in the upper and lower parts connected to peripheral tubes made of 08X18H10T steel. Water flowed through the central tube to the lower distribution chamber, from which it rose upward along the four peripheral tubes of the annular fuel elements, removing heat from the surface of the inner claddings of the fuel elements (
After irradiation, the fuel assembly was disassembled, the cut fuel elements were placed in steel canisters, which were placed in the spent nuclear fuel (SNF) storage facility.
For corrosion tests, fuel elements were selected that had been stored in a dry SNF storage facility for a long time. The characteristics of the fuel elements are given in Tab.
Storage time and burn-up of the studied fuel elements.
Type of fuel composition of FEs | Irradiation period of FEs in the AM reactor | Storage time, years | Fragment No. | Fragment cutting place | Fuel urn-up in a fragment, MW·day/kg | |
---|---|---|---|---|---|---|
Total | SNF storage facility | |||||
U-Mo+Mg | 1954–1965. | 45–55 | 42 | 1 | 0–395 mm from the FE bottom | 10.5–13.7 |
2 | 0–395 mm from the FE top | 7.7–12.1 | ||||
UO2+Mg | 1988–1992 | 18–20 | 16 | 3 | 0–395 mm from the FE bottom | 9.4–12.3 |
4 | 0–395 mm from the FE top | 7.9–12.4 |
Four fragments 395 mm long were cut from the upper and lower parts of the two selected fuel elements. To measure the leaching rate of the fuel composition when in contact with the water, transverse cuts (artificial defects) of ~ 6.1×3.2 mm in size and a depth of 0.6 mm were made in the middle part of FE fragments 2 (U-Mo + Mg) and 3 (UO2 + Mg), while the area of the exposed fuel composition was ~ 8 mm2. An artificial defect in Fragment 2 was applied before the start of the corrosion tests, in Fragment 3 after 60 days of testing. Fuel burn-up was determined by the calculation method during operation of FAs in the reactor for the energy production of each FA using standard measurements of the water coolant flow rate and temperature as well as additional measurements by the gamma-spectrometric method from the prepared FE fragments.
To exclude contact of the fuel composition with the air of the hot chamber in the cutting place, the fuel elements were sealed with universal glue and metal plugs. The corrosion tests of the FE fragments were carried out on a specially manufactured facility. During the corrosion tests, the air temperature in the hot chamber was 19– °C, while the underpressure of 20 mm of the water column was maintained in the chamber.
Each of the four fragments of the fuel elements was placed in a separate glass made of steel 20. This material was selected for the glasses because the canisters used to store SFAs in the SNF pool of the Bilibino NPP are made from the same steel. To reduce the evaporation of water during the corrosion tests, lids were put on the glasses.
About 300 ml of distilled water was poured into each glass, to which graphite powder weighing ~ 0.5 g was added (to simulate the presence of graphite bushings in the SFAs of the Bilibino NPP).
During the tests, the sealed end of the fragment was always located in the air above the water level in the glass, which eliminated the contamination of the water in the glasses with radioactive fission products through leakages of adhesive sealing. The second end of the FE fragments that was in the water had factory sealing. The water level in the glasses was periodically monitored with a float; the maximum water level was limited by the level of the drain hole in the glass wall. After sampling, water was added to the glasses to the level of the drain hole.
During the corrosion tests, most of the samples, including the factory end parts of the fuel elements, were located in the water, the upper part of the samples in a section 65 mm long was in the air, and a section 15–25 mm long was alternately in the water-air environment (due to the evaporation of water from the glasses).
Periodically (after 30–60 days), the FE fragments were removed from the glasses of the facility for visual inspection and photographing. After that, to determine the activity of water in the glasses, a sample of 10 ml was taken. The corrosion tests of Fragments 2 (U-Mo+Mg) and 3 (UO2+Mg) with artificial defects were carried out for 430 and 365 days, respectively, after which samples were cut from them for metallographic studies of the condition of the claddings and the fuel composition. The tests of Fragments 1 and 4 lasted for 820 and 760 days, respectively. Before and after the tests, as well as in their course, the diameter of the FE fragments was measured.
The water activity in each glass was estimated by the γ-dose rate of the selected water sample using an MKS-05 TERRA dosimeter-radiometer. The accuracy of measuring the γ-dose rate of the dosimeter was ± 16%.
The measurements were carried out in a laboratory room with a background γ-value of 0.15 μSv/h. A measured water sample in a 10 ml test tube was placed close to the dosimeter sensor. For each sample, 20 measurements were performed and the average value of the γ-dose rate was calculated. The measured γ-dose rate of the water from the glasses with FE fragments based on fuel compositions U-Mo+Mg and UO2+Mg are shown in Figs
The water activity in the samples taken from the glass with sealed FE Fragment 1 with the U-Mo+Mg composition after 90 days of exposure was established at approximately the same level of 3.3 ± 1.3 μSv/h (Fig.
The results of measuring the activity of the water samples from the glass with defect-free FE Fragment 4 with uranium dioxide fuel showed that during most of the tests the γ-dose rate varied from 1.4 to 12 μSv/h (Fig.
After an artificial defect was applied to FE Fragment 3 with UO2+Mg fuel (60 days after the start of the test), an increase in the water activity was observed: initially it was slow (the gamma dose rate in the first 175 days of defect-water contact increased from 2.2 to 9.6 μSv/h), and then it became fast (over the next 130 days of fuel-water contact, the dose rate increased to 171 μSv/h). At the end of the tests, the water activity in the glass with the failed FE fragment with UO2+Mg fuel increased 78 times.
The diameters of the FE fragments were measured with a micrometer in four sections every 100 mm in length with an accuracy of ± 0.01 mm. In each section, four measurements were made of the diameter of the fuel element with its rotation relative to the longitudinal axis by 45°.
The measurements showed that the diameters of the outer claddings of Fragments 1 and 4 with the fuel compositions U-Mo+Mg and UО2+Mg, respectively, did not change during the corrosion tests, the detected diameter changes were within the measurement accuracy. Also, no changes were detected in the diameters of Samples 2 (U-Mo+Mg) and 3 (UО2+Mg) at the location of the artificial defect.
The surfaces of the FE fragments were examined through binoculars of 10-fold magnification, the characteristic sections of the samples were photographed with a digital camera equipped with a telephoto lens.
Before the corrosion tests, the surface of the claddings of the studied FE fragments was covered with a thin coating of light gray and a small number of tiny spots of dark gray (Fig.
View of the outer surface of the fuel elements: a) Fragment 1 (U-Mo+Mg composition) before the corrosion tests in water; b) Fragment 1 (U-Mo+Mg composition) after the corrosion tests in water for 820 days; c) Fragment 4 (UO2+Mg composition) before to the corrosion tests; d) Fragment 4 (UO2+Mg composition) after the corrosion tests in water for 760 days.
In the areas of the FE fragments located near and at the water-air interface in the glasses for corrosion testing (in the zone of the water level change), the largest number of various deposits formed. Deposits of black, white and light gray were observed on the surface of all the FE fragments in these areas, and a yellow or yellow-brown (rusty) deposit was also found on the surface of Fragments 1 (U-Mo+Mg) and 4 (UО2 + Mg). The surface appearance of the FE fragments, which was in the air during the corrosion tests, did not change.
The deposits on the FE fragments formed during the corrosion tests were loosely bonded to the surface – when wiped with a cloth swab moistened with an aqueous solution of ethyl alcohol, they were partially or completely removed from the surface of the fragments.
In Sample 2 with U-Mo+Mg fuel, in the artificial defect, only local surface oxidation of the fuel composition was observed (Fig.
In the contact zone of the fuel composition (UO2+Mg) with the water of FE Fragment 3, the surface of the artificial defect turned dark gray, and a black plaque formed on the surface of the cladding near the defect. After 75 days of contact of the fuel composition with water, a cavity was found at the defect site (Fig.
View of the outer surface of the FE fragments with an artificial defect after contact of the fuel composition with water: a) Fragment 2 with the U-Mo+Mg composition after 30 days; b) Fragment 2 with the U-Mo+Mg composition after 165 days; c) Fragment 3 with the UO2+Mg composition after 75 days; d) Fragment 3 with the UO2+Mg composition after 170 days.
Metallographic studies were carried out in various sections of FE Fragment 2 with U-Mo+Mg fuel and FE Fragment 3 with UO2+Mg fuel after they were tested in water for 430 and 365 days, respectively. We studied the cross-sections of FE samples located in the water, in the air, in the zone of the water level change in the glass (that is, alternately in the air-water medium) and at the location of the artificial defect.
To determine the initial (before the start of the tests) depth of defects in the claddings, we studied the cross-sections of the fuel elements located near the place where the fragments were cut for the corrosion tests. Microsections were fabricated in a hot chamber according to the standard method, microstructural studies were performed using a MIM-15 remote optical microscope.
During the metallographic studies of the failed FE fragment with the U-Mo+Mg composition after the corrosion tests, we detected pittings, ulcers (10–20 μm deep) (Fig.
When examining the failed FE fragment based on dioxide (UO2+Mg) fuel after the corrosion tests, we detected ulcers, pittings and areas with local frontal corrosion on the outer side of the FE outer cladding, while the depth of corrosion damages was mainly 2–17 μm (Fig.
Figure
In the UO2+Mg-based fuel element, sections of the fuel composition adjacent to the edges of the leaching zone were subjected to corrosion, as a result of which the magnesium matrix was oxidized (turned dark gray), and the fuel particles were practically absent as a result of their crumbling during cutting and preparation of the microsection.
Planimetric measurements showed that in the cross-section of the FE fragment based on a U-Mo+Mg alloy in the defect zone, an area of 9 mm2 (or 11% of the total area of the fuel kernel) of the fuel composition was leached out to form a cavity extending in the radial direction throughout the width of the annulus of the fuel element and in the angular direction, in a section with a length of 7.7 mm along its perimeter.
In the cross-section of the FE fragment with the fuel composition based on uranium dioxide (UO2+Mg), a 5 mm2 (or 6.2%) area of the fuel composition was leached out in the defect zone to form a cavity, the length of which did not exceed the size of the artificial defect. The area of the corrosion zone of the aqueous medium (oxidation) in the FE cross-section was 32 mm2 (or 39%).
The irradiated fuel composition U-Mo+Mg, after long-term storage and corrosion tests of the FE fragments with the through defect outside the fuel leaching zone, remained intact, and no cracks were found in the fuel grains and magnesium matrix. As a rule, fuel grains are tightly adhered to the matrix, and dark belts with a width of up to 30 μm are observed around them (Fig.
The irradiated fuel composition UO2+Mg after long-term storage and corrosion tests of the FE fragments from the section, where the artificial defect was located, consisted of two parts (Fig.
The first part of the fuel composition, located far from the through defect, was not exposed to the corrosive effects of the water and retained the structure characteristic of irradiated fuel of this type after long-term storage – in the magnesium matrix (light gray, Fig.
The other part of the fuel composition adjacent to the through defect underwent severe corrosion (oxidation) and consisted of a dark gray matrix and a few fuel particles that did not crumble during the manufacture of the microsection (Fig.
The state of fuel elements after long-term storage is the subject of many studies (
As a result of the corrosion tests of the sealed FE fragments with the compositions U-Mo+Mg and UO2+Mg in the water for 770–820 days, no damage to the FE claddings was detected. The γ-dose rate of water samples taken from the glasses with the sealed FE fragments remained constant throughout the entire test period. Metallographic studies of the FE fragments after the corrosion tests for 430 days showed the presence of corrosion defects on the cladding surface, the depth of which was 10–20 μm higher than the depth of the cladding corrosion defects before testing. Thus, the accidental ingress of water from the spent fuel pool into dry SFA storage canisters of the EGP-6 reactor at the Bilibino NPP and its contact with sealed fuel elements based on the U-Mo+Mg and UO2+Mg fuel compositions for 820 and 770 days, respectively, should not lead to their failure and increased water activity in the spent fuel pool.
If in the dry SFA storage canisters there are failed fuel elements with through damage to the cladding, accidental ingress of water from the spent fuel pool into these canisters will increase its activity, while the water activity level in them will depend on both the type of fuel composition and the contact time of water with failed fuel elements.
The water activity in the glass with the failed FE fragment based on uranium dioxide after 305 days of contact with the water was approximately 10 times higher than the water activity in the glass with the failed FE fragment based on U-Mo alloy for the same period. This is due to different mechanisms of the intake of radioactive fission products from these fuel compositions into water. The radioactive fission products only from the volume of the leached fuel composition entered the water in which the FE fragments with the U-Mo+Mg-based fuel composition were tested, while the fission products from the fuel composition based on uranium dioxide also passed from the part of the fuel that had undergone corrosion damage. Due to the presence of microcracks and voids in the fuel composition UO2+Mg, when the fuel comes into contact with water, it can penetrate through cracks and voids inside the fuel composition, which leads to its oxidation and leaching of fission products from it.
During the interaction between the UO2+Mg fuel composition and water, radioactive fission products passed from the fuel grains themselves and from the matrix regions around them, where the fission products were concentrated that had escaped or diffused from the fuel particles into the matrix during irradiation and long-term storage. Since the volume of the corroded dioxide fuel composition was significant, this led to a greater intake of fission products from the fuel composition UO2+Mg and, consequently, to a stronger increase in the water activity than in the case of the fuel composition based on U-Mo+Mg.
The water activity in the glass with the failed FE fragment based on uranium dioxide depends on the duration of water-fuel contact. In the initial period of testing, a slight increase in the activity is observed, but after 175 days of contact with fuel, the activity sharply increases. Therefore, the contact time of irradiated dioxide fuel with water should not exceed 150 days.
The claddings of the spent fuel elements with the fuel compositions U-Mo+Mg and UO2+Mg, after long-term storage and corrosion tests in the aqueous medium for 770–820 days, remained sealed. The depth of corrosion defects on the outer surface of the outer cladding after the corrosion tests for 430 days increased by 10–20 μm, and no decrease in the thickness of the claddings was detected.
The through defect on the cladding of the FE fragments with the U-Mo+Mg fuel composition and the UO2+Mg fuel composition caused an increase in the activity of the water by 8.5 and 40 times, respectively, as compared with the activity of the water which was in contact with defect-free fragments.
At the location of the through defect on the fuel elements, leaching of the fuel composition with the formation of a cavity was found. In the fuel element with the fuel composition UO2+Mg, a zone was observed around the cavity in which corrosion of the magnesium matrix occurred under the influence of water. The formation of this zone led to a greater release of radioactive fission products into the water, the activity of which was 10 times higher as compared to the water activity of the failed FE fragment with the U-Mo + Mg fuel composition.